MAP Vacuum Gas Packaging Systems

What is MAP Vacuum Gas Packaging?

MAP (Modified Atmosphere Packaging) is the process of removing the air around the product and injecting a special gas mixture instead. This technology is used to preserve the freshness, color, and nutritional value of food products. At Abant Makine, we have been extending the shelf life of food without chemical preservatives using systems developed since 1974.

Unlike traditional vacuuming methods, MAP systems do not just vacuum the product. By injecting food-grade mixtures of nitrogen (N2), carbon dioxide (CO2), and oxygen (O2) into the package, they prevent the product from being crushed and stop aerobic spoilage.

Working Principle of MAP Systems

The MAP vacuum gas packaging process consists of several basic stages. In the first stage, the product is placed in ready-made trays or bags. Then, the air inside the machine is completely evacuated to create a vacuum environment. In the final stage, the targeted gas mixture is introduced into the package and hermetically sealed.

Vacuuming and Gas Injection

The vacuuming process slows down oxidation and bacterial growth by minimizing the oxygen in the environment. Gas injection preserves the physical structure of the product. For example, using a certain ratio of oxygen in fresh meat products ensures the meat retains its bright red color, while using nitrogen in baked goods maintains freshness.

Why Choose Abant Makine MAP Solutions?

Abant Makine has half a century of expertise in the industrial packaging sector. Our HX Nitro and HX Cartro series machines stand out with high hygiene standards and ergonomic designs. Our models like MG 110 DC are specifically designed to increase the production capacities of medium and large-scale enterprises.

• Stainless Steel Body: All our machines are manufactured from AISI 304 quality stainless steel, ensuring full compliance with food safety.
• Precision Control: Gas ratios and vacuum times can be adjusted in seconds via touch screens.
• Efficiency: Thanks to fast mold change features, you can easily switch between different product groups.

Advantages of MAP Systems

Businesses using MAP technology gain significant advantages in logistics and sales processes. Products with extended shelf life can be exported to more distant geographies and stay fresh longer on market shelves. This increases profitability while reducing food waste.

Furthermore, since the natural structure of the products is not disturbed, consumers are provided with healthier and additive-free foods. AbantPack solutions offer reliable packaging for a wide range of products, from meat and meat products to dairy, nuts, and medical supplies.

Application Areas and Sectors

MAP vacuum gas packaging systems are not limited to the food sector. They are also preferred in the pharmaceutical and cosmetic sectors to protect products against oxidation. Abant Makine continues to be your business partner by offering customizable solutions suitable for the needs of every sector.